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  • Q Can you provide sample?

    A The role of nitrogen generators in laser cutting primarily includes the following aspects:
     
    1. Preventing oxidation and improving cutting quality  
       As an inert gas, nitrogen can create an oxygen-free environment in the cutting area, preventing metal materials from reacting with oxygen at high temperatures and avoiding the formation of oxide layers, burrs, or discoloration on the cut surface.
     
    2. Assisting in blowing away and removing molten slag  
       High-pressure nitrogen can quickly blow away molten metal and residues from the cutting area, reducing slag adhesion and ensuring a clean cutting seam, thereby improving cutting precision and efficiency. Additionally, it reduces particle interference along the laser beam path, preventing laser distortion.
     
    3. Protection of Laser Equipment*  
       Nitrogen is used to purge the optical head, lenses, and optical path of the laser cutting machine, removing dust and contaminants to prevent damage to optical components caused by high temperatures or contamination, significantly extending equipment lifespan.
     
    4. Enhancement of Cutting Efficiency*  
       Nitrogen's high thermal conductivity rapidly dissipates heat from the cutting area, accelerating the cutting process.
     
  • Q What is the production time?

    A The role of nitrogen generators in the food industry is primarily reflected in the following areas:

    1. Preservation and extended shelf life: Nitrogen-filled packaging inhibits microbial growth and oxidation reactions, thereby extending the shelf life of foods such as potato chips, meat products, and seafood.

    2. Maintaining quality and color: Prevents color changes, texture alterations, and nutrient loss caused by oxidation, while preserving natural color.

    3. Processing and packaging optimization: Controlling the gas environment in baking and fried foods to improve texture; utilizing liquid nitrogen for rapid freezing or maintaining low temperatures in cold chain logistics to reduce quality loss.

    4. Food safety: Using nitrogen as an inert gas in sterile packaging to reduce bacterial growth; employing nitrogen purging during food washing processes to enhance hygiene and safety.

    5. Economic and environmental benefits: Replacing traditional liquid nitrogen or bottled nitrogen gas reduces transportation costs and storage space while minimizing energy consumption and environmental pollution.
    In summary, nitrogen generators ensure food quality, extend shelf life, and enhance production efficiency through technological means, making them indispensable key equipment in the food industry.
  • Q How to guarantee the quality of your products?

    A

    Whether the cost and price of PSA nitrogen generators are high depends on specific requirements:

    The initial investment is high, but operating costs are low, making them suitable for medium-scale applications with high purity requirements.

    Prices vary greatly, so it is necessary to select based on purity, gas production volume, configuration, and application scenario.

    They offer a clear cost-performance advantage, especially in small- and medium-scale applications and low-flow requirements, with long-term economic efficiency superior to cryogenic methods and liquid nitrogen.

  • Q Where is your factory located?

    A Pressure Swing Adsorption (PSA) Technology

    Adsorption Agent and Separation Mechanism:
    PSA nitrogen generators use carbon molecular sieves (CMS) as the adsorption agent. Carbon molecular sieves have different adsorption capacities for oxygen (O₂) and nitrogen (N₂). Since oxygen molecules are smaller and have faster diffusion rates, they are adsorbed preferentially, while nitrogen molecules are larger and have slower diffusion rates, leading to their enrichment in the adsorption bed layer.
     
    Operational Process:
    Compression and Pre-Treatment: Air is compressed by a compressor, then passed through a filter to remove moisture, oil mist, and impurities, ensuring the gas entering the adsorption tower is pure.
     
    Adsorption Stage: Under high pressure, air enters the adsorption tower, where oxygen is adsorbed by the carbon molecular sieves, and the unadsorbed nitrogen enters the nitrogen storage tank.
     
    Regeneration Stage: After the adsorption tower becomes saturated, the adsorbed oxygen is released through pressure reduction, regenerating the carbon molecular sieve and preparing it for the next adsorption cycle.
    Alternating Operation: Typically equipped with two adsorption towers, while one tower is adsorbing to produce nitrogen, the other tower undergoes desorption regeneration. Pneumatic valves are precisely controlled via a PLC program controller to achieve continuous production.
     
    Compact structure, high degree of automation.
  • Q Whether you could make our brand on your products?

    A
    1. Define the required parameters
     
    Flow rate requirements: Calculate the hourly nitrogen flow rate required based on actual gas consumption (unit: Nm³/h). For example, a small laboratory may require 5–100 Nm³/h, while industrial production may require 1,000–10,000 Nm³/h.
     
     
    Purity Requirements: Select nitrogen purity based on the application scenario (e.g., 95%, 99.5%, 99.9995%). Industries such as food preservation and electronics manufacturing require higher purity levels, while the chemical industry may accept purity levels above 99%.
     
     
    Pressure and Dew Point: The outlet pressure is typically 0.1–0.8 MPa, and the dew point must meet process requirements (e.g., -40°C to -70°C).
     
     
    2. Technical Comparison of Selection Options

     
    PSA Nitrogen Generator: Suitable for medium to small-scale needs, with moderate investment and low energy consumption, but the purity limit is 99.9995%. Suitable for food, electronics, pharmaceuticals, and other industries.

     
    Deep Cryogenic Air Separation Nitrogen Generator: Suitable for large-scale high-purity requirements (99.9999% or higher), but the equipment is complex and costly, making it suitable for high-end industries such as chemicals and aerospace.
     

    Membrane separation nitrogen generator: Quick startup and simple maintenance, but purity is below 99.5%, with lower cost-effectiveness.
  • Q How pure can a nitrogen generator be?

    A Purity: 95%-99.9995%

Jiaye is engaged in the research and development, design, production, manufacture and sales of various industrial gas equipment.

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